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Industrial Systems Audit OT/ICS

Industrial operators, production sites, and energy, water, or transport operators whose PLCs, SCADA systems, and supervisory networks (OT/ICS) are connected to, or converging with, the corporate IT network.

Last updatedAugust 22, 2026

The problem this solves

Industrial equipment ends up connected to the office network without segmentation, sometimes through a vendor access path left open. On this perimeter, a production stoppage often costs more than a data leak — the audit approach has to account for that.

What's included

OT asset mapping (PLCs, HMIs, engineering workstations, industrial networks)

IT/OT segmentation analysis and IEC 62443 zone/conduit review

Remote vendor and integrator access review

Passive industrial protocol analysis (network listening, without actively querying equipment)

Evaluation of PLC, SCADA, and HMI configuration

Frameworks applied

IEC 62443NIST SP 800-82MITRE ATT&CK for ICSDGSSI Industrial Systems Security Guide

Deliverables

OT asset map and IT/OT data flow diagram

Segmentation report and IEC 62443 zone/conduit analysis

Remediation plan prioritized by operational criticality

Executive summary for industrial/plant management

4 to 8 weeks depending on the number of sites and PLCs covered

Typical duration

Client prerequisites

  • Availability of an OT or operations manager during the engagement
  • Physical access to the relevant technical rooms and electrical cabinets
  • Existing inventory of PLCs and industrial networks, if available (not mandatory)
  • A coordination window agreed jointly with the production teams

Frequently asked questions

Can the audit cause a production stoppage?

Passive analysis — listening to and observing network traffic — is the priority approach specifically to avoid that risk. No active testing (sending traffic, directly querying a PLC) is performed without the operator's prior written validation; the operator remains the sole decision-maker on this point.

Why prioritize passive analysis on industrial systems?

OT equipment (PLCs, SCADA systems) is often older, has limited tolerance for network activity not anticipated in its original design, and is directly tied to a physical process. A poorly controlled active request can trigger unexpected equipment behavior. Passive analysis provides substantial visibility without exposing production to that risk.

How does this differ from a standard penetration test?

An IT penetration test actively seeks to demonstrate that a vulnerability is exploitable. On the OT/ICS perimeter, continuity of the industrial process takes priority: the audit favors mapping, segmentation analysis, and passive observation, and only moves to a targeted active test if the operator explicitly validates it in writing, with full awareness of the risks.

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